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Atmospheric Plasma Cleaning Machine Air Plasma Cleaner GA-2204

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Outline

GA-2204 Atmospheric Plasma Cleaning Machine(Plasma cleaner)is a surface cleaning, activation, etch products in the atmospheric environment, usually with a high-speed rotary gun head spray gun, mainly deal with large areas, more complex shape of the material, is the industry paste is not strong, welding is not strong, printing is not easy to point off the problem of the "enemy".Plasma cleaning as a product surface printing, packaging, fitting, coating, welding, viscose, coating process, is an important part of product upgrading, capacity expansion, cost reduction.

 

Product Feature:

1.Military-grade hardware design, the operating environment temperature range can reach -25℃-50℃, adapt to different harsh scenarios, MTBF (mean time without failure) time can reach ≥190Khrs mil-hdbk-217f (25℃);

2.Digital control, digital display, real-time monitoring, strong anti-interference;

3.Using Ti brand phase shift full bridge soft switching circuit, the efficiency of analog hard switching circuit can be improved by more than 10%, the response time is less than 0.1s, strong anti-interference;

4.Adopt imported Ti brand PFC power factor control chip, maximum power factor up to 0.99;

5.Equipped with ST brand ARM chip, man-machine interaction is simple and clear, powerful remote debugging and communication function, seamless connection with any application scene, self-developed software for intelligent judgment and coordination of real-time data collection, can achieve power self-matching, stable without change;

6.Compared with the power changes caused by the fluctuation of power grid voltage, air source pressure and nozzle loss of conventional models, the power can be matched in real time under digital control, and the adjustable power range can be expanded by 4 times.

7.Support digital communication interface (232 interface and 485 interface) and analog communication interface, powerful telecommunication function;

8.It provides the following 9 real-time detection functions: air pressure detection, mainboard temperature detection, transformer arc voltage detection, transformer primary peak current detection, power grid voltage detection, power grid current detection, motor supply voltage detection, motor supply current detection, and spray gun speed detection.

9.With over temperature protection, overload protection, short circuit, circuit break, overload, leakage protection, protection of all kinds of wrong operation and other protective functions;

10.At the same time support jet gun and rotary gun, a key setting, change at any time;

11.Provide 3 online automation solutions, seamless connection with customer production line, reduce cost input.

 

Industry Application:

1.3C industry: phone assembly bonding, camera module, earphone bonding, phone back cover baking paint, phone cover activation

2.Display industry: TP fit

3.Automotive industry bonding: headlights, steering wheel, EPDM seal, windshield, automotive electronics, automotive accessories

4.Connector industry: cable character printing

5.Household appliances: dispensing, screen printing, jet code

6.New energy: lithium battery, jet code, assembly bonding

7.Clock industry: bonding, inlaying, bonding

8.Plastic industry: surface activation, bonding, screen printing

9.Metal industry: gold plating, silver plating, welding, removal of residual organic matter

10.Glass industry: coating, ink printing, coating, paste

 

Equipment Specifications:

Plasma power main machine specification

Case size

538*480*137mmL*W*H

Weight

10KG

Input Power

220V50/60Hz

Mains frequency

20-50KHz

Plasma output

0-1000 w is adjustable

Air pressure

 

Adjustable 40 kpa to 400 kpa

 

Power output accuracy

±1

Power factor

99%

Control mode

RS232, RS485 communication (digital control, optional local control and remote control)

Measuring ability

Air pressure detection, mainboard temperature detection, transformer arc voltage detection, transformer primary peak current detection, power grid voltage detection, power grid current detection, motor supply voltage detection, motor supply current detection

 

Protect the protection

Overtemperature protection, overload protection, short circuit, circuit break, overload, leakage protection, all kinds of wrong operation protection

 

Plasma gun head specification

 

Spear head size

326×155×85mmL*W*H

 

Gun nozzle specifications

 

 

1. Standard nozzle of 20mm, 30mm, 50mm and 70mm can be selected for ordinary jet rotation

2. The muffler jet rotates 20mm, 30mm, 50mm and 70mm

 

Spear head weight

 

7KG

Plasma cleaning height

 

5-20mm

 

Effective plasma treatment width

 

20-80mm

 

High tension line long

 

 

 

3.5m (customizable within 6m)

 


Specifications:

 

Factory specifications

 

Ac power specification

Power supplyAC220V50/60Hz3 wire50A

 

 

Factory exhaust

 

 

Flow35L/min

TextureCorrosion resistant material

 

 

 

Factory compressed air requirements

 

 

Flow quantity35L/min

Pipe diameter8mm

 

TexturePU pipe

 

 

General  Requirements

Danger label

 

High pressure hazard identification

 

 

Service environment

Temperature15~30℃

Humidity30~80%

Other matters needing attention

No combustible gases, corrosive gases, explosions or reactive dust

 

 

Consumable materials list

Name

Serial number

Quantity

Service life

Remark

Electrode

DYT001

1

2000-3500 hour

 

Gun nozzle

DYT011

1

2000-3500 hour

 

Bearing assembly

DYT009

1

6000-10000 hour

 

 

Transmission belt

DYT008

1

3000-5000 hour

 

 

Configuration list:

 

Configuration list

 

Nam

quantity

Plasma generator

1 platform

Plasma head

1 individual

 

High tension connection

 

1 root standard configuration3.5 M

Product specification

1 this


1.Plasma generator size drawing:


2. Plasma gun head size drawing:


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