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Wide Plasma Cleaning Machine GA-2205

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Outline:

GA-2205 Wide Plasma Cleaning Machine(Plasma cleaner),the gas is separated into plasma state through the excitation power supply, and the plasma ACTS on the product surface to clean the pollutants on the product surface, so as to improve the surface activity and enhance the adhesion.Plasma cleaning is a new, environmental protection, efficient and stable surface treatment.

 

Product feature:

1.A dielectric is placed between the metal electrodes, and a uniform electric field is formed and a plasma is generated by taking advantage of the polarization phenomenon on the surface of the dielectric.

2.It can form plasma on a large scale and can be used with automatic pipeline;

3.More reliable power amplifier and dc module, using automatic vacuum capacitor matcher to provide long-term stable process time guarantee;

4.Suitable for mass production of large size products;

5.Low treatment temperature, conventional treatment temperature < 40℃.

 

Industry application:

1.Display industry: TP fitting, panel surface activation, surface cleaning before ITO coating;

2.Glass cover industry: AF coating pretreatment, AF/AS overflow plating removal, ink printing;

3.Semiconductor: integrated package bonding, Wire bond pretreatment, ceramic packaging, BGA/LED surface activation;

4.Circuit board: FPC/PCB organic cleaning and surface activation;

5.Plastic industry: surface modification, surface coarsening.

 

Specification of equipment:

 

Broad plasma host

Specification of the machine

L1800×W1107×H1408mm

Weight

280Kg

 

Requirements planning

AC 220V/50Hz single phase 2.5KW

Plasma generator specification

POWER

0-600W adjustable

Mains frequency

13.56MHz

Matcher

 

Fully automatic vacuum capacitor matching unit

 

Plasma gun head specification

Treatment process

800mm

Spear head size

L570*W90*H74mm

Weight

10Kg

 

The gun head is adjustable in height

 

0-10mmregulation precision ±0.3

 

Common processing height

 

 

From 1 to 5 mm or less

 

 

Cooling range of gun head

 

25-35℃

Process gas

The use of gas

Ar with O2 Two way gas

Ar Gas regulation range

 

 

≤50L/min

O2 Gas regulation range

 

 

≤50SCCM

Pipeline specification

Pipeline speed

 

0-100 - mm/s is adjustable

 

Feed belt

1.5M

The belt material

skid resistance PU

Induction and alarm

Sensing system

Card and lamination induction and emergency stop

Call the police

With sound and light alarm function

 

2.2 Factory specifications

Installation environment requirements

Demand for power supply

AC 220V/50Hz single phase 2.5KW

 

 

Hvac, argon gas

Ar

pressure0.3-0.8Mpa

flow15-50L/min

purity99.99%

 

 

The equipments of oxygen

O2

pressure0.1-0.5Mpa

 

flow0-100mL/min

purity99.99%

 

Service clearance

100cm

 

 

 

 

2.3 General Requirements

General Requirements

Risk identification

 

High pressure hazard identification

 

Service environment

 

temperature15~30℃

humidity30~70%

 

Other matters needing attention

No combustible gases, corrosive gases, explosions or reactive dust

 

Configuration list

Serial number

Name

Model and specification

Quantity

 

Remark

1

Plasma power

0-600W

1

 

2

 

Plasma matching unit

 

matcher

1

 

3

Assembly line

 

Length 1800 mm * 520 mm wide

 

 

1

 

4

PLC

Panasonic PLC

1

 

5

Low voltage appliances

 

Conventional electrical appliance

 

 

1

 

6

Flowmeter

Ar  And  O2

2

 

7

Cooling-water machine

450W5-35℃

1

 

8

 

Plasma head

 

R500

1

 

 

Consumable materials list

Serial number

Name

Model and specification

Quantity

The life time

1

ceramic tub

ceramics

1

4000-6000 hours

2

Chi plate

R500-02

1

6000-10000 hours

3

electrode

R500-01

1

15000 hours


Equipment dimension drawings:


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